Iteration Documentation
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This is the initial compliant finger design. It was parametrically designed, so that we can easily alter our design as well as feed design parameters into the kinematics model to exhibit our force and motion profiles for each design.
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Although the second iteration improved compactness and actuator integration, it also revealed a new problem. Because the flexures were thinner, the TPU was less stiff, and the tendon slots were narrower, friction became too high and the finger became overly compliant. As a result, the finger did not reliably return to its resting position after curling. This iteration was still valuable because it highlighted the tradeoff between compliance and recovery. Based on this result, the next iteration should increase stiffness by either using a stiffer TPU, increasing flexure thickness, widening the tendon slots, or combining those changes. Overall, these iterations helped us move from a simple manually driven concept to a more integrated motor-actuated prototype while identifying the main design changes needed for the next build.
Bill of Materials
Part | Purpose | Quantity | Price (total) | Source |
|---|---|---|---|---|
TPU Filament | Flexible mechanism links | 1 | $0 | TIW |
PLA Filament | Rigid mechanism links & mounting | 1 | $0 | TIW |
Nylon Strap | Transmit force through the flexible links | 1 | $0 | TIW |
M3 Bolts & Nuts | Secure flexible parts to rigid parts | 2 | $0 | TIW |
NEMA17 double shaft stepper motor | Dual 2-phase bipolar stepper motor to precisely control cloth position & finger rotation (motor option 1, may not provide sufficient torque) | 1 | $30.92 | Amazon |
TMC2209 stepper motor driver boards | Convert microcontroller logic into stepper motor signals | 5 | $22.88 | Amazon |
A4988/TMC2209 breakout board | Allows for simple connection of stepper motor drivers to microcontrollers | 2 | $7.99 | Amazon |
12V 30KG Servo motor | High torque DC motor with magnetic encoders to precisely control cloth position (motor option 2, high torque but will not control finger rotation) | 1 | $29.99 | Amazon |
Servo driver board | Convert microcontroller logic into stepper motor signals | 1 | $16.99 | Amazon |
12V 5A Power Supply | Small power supply for providing ample stable power to motors | 1 | $12.99 | Amazon |
ESP32 boards | Powerful microcontroller with WIFI & Bluetooth for receiving wireless commands to control motors | 3 | $16.99 | Amazon |