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Iteration Documentation

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This is the initial compliant finger design. It was parametrically designed, so that we can easily alter our design as well as feed design parameters into the kinematics model to exhibit our force and motion profiles for each design.

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Although the second iteration improved compactness and actuator integration, it also revealed a new problem. Because the flexures were thinner, the TPU was less stiff, and the tendon slots were narrower, friction became too high and the finger became overly compliant. As a result, the finger did not reliably return to its resting position after curling. This iteration was still valuable because it highlighted the tradeoff between compliance and recovery. Based on this result, the next iteration should increase stiffness by either using a stiffer TPU, increasing flexure thickness, widening the tendon slots, or combining those changes. Overall, these iterations helped us move from a simple manually driven concept to a more integrated motor-actuated prototype while identifying the main design changes needed for the next build.

Bill of Materials

Part

Purpose

Quantity

Price (total)

Source

TPU Filament

Flexible mechanism links

1

$0

TIW

PLA Filament

Rigid mechanism links & mounting

1

$0

TIW

Nylon Strap

Transmit force through the flexible links

1

$0

TIW

M3 Bolts & Nuts

Secure flexible parts to rigid parts

2

$0

TIW

NEMA17 double shaft stepper motor

Dual 2-phase bipolar stepper motor to precisely control cloth position & finger rotation (motor option 1, may not provide sufficient torque)

1

$30.92

Amazon

TMC2209 stepper motor driver boards

Convert microcontroller logic into stepper motor signals

5

$22.88

Amazon

A4988/TMC2209 breakout board

Allows for simple connection of stepper motor drivers to microcontrollers

2

$7.99

Amazon

12V 30KG Servo motor

High torque DC motor with magnetic encoders to precisely control cloth position (motor option 2, high torque but will not control finger rotation)

1

$29.99

Amazon

Servo driver board

Convert microcontroller logic into stepper motor signals

1

$16.99

Amazon

12V 5A Power Supply

Small power supply for providing ample stable power to motors

1

$12.99

Amazon

ESP32 boards

Powerful microcontroller with WIFI & Bluetooth for receiving wireless commands to control motors

3

$16.99

Amazon