Total layup time: 22 17 hours
- Started 10 PM and ended 8 3 AM
Materials used
- 6 ply carbon fiber
- 2x2 twill weave
- 3k tow
- FGCI Superclear 2.0 Liquid Glass Resin: https://www.amazon.com/Liquid-Amazing-Casting-Resistant-Viscosity/dp/B07PXGFGCS
Very long cure time which allowed us to pull a vacuum.
- fiberglass
Step-by-step guide
Mold-Prep
- Sanded fiberglass mold to 400 grit with orbital sanders and used Bondo when needed
- Applied 5(?) layers of wax
- Applied __ layers of PVA sprayed with a paint gun
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Post-Processing
- Demolded by ...
- Peeled off PVA
- Cut the lip off the composite with a dremelbreaking the foam. Did not finish in Spring-23 so had to finish Fall-23
Future reference & lessons learned
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