Ergo Purchasing/Water Jetting List

Ballast box (x2): 

• Top/Bottom (x2): 150 x 200 x 1.59 mm
• Front/Back (x2) : 200 x 200 x 1.59 mm
• Side (x2): 200 x 147 x 1.59 mm
• Hinge (x2): 
• L brackets to attach ballast box panels- will cut in-house (L brackets currently at pickle)

Stock for Ballast:

• T6 6061 Aluminum from Westbrook

•  44 x 20 x 1/8 or 1/16 in

Ballast Box Purchasing Assembly:

One ballast box assembly shown in above pic

attachment to frame: 6 of this https://www.mcmaster.com/3039T15/ and 6 of this https://www.mcmaster.com/3039T16/

Plasma cutter assembly with dashboard & dashboard supports to save $$

• Plasma cutter bed size: 36"x24"
  
  
• New 36"x24"1/8" stock to fit plasma cutter bed size:
• 

Driver Shields:

• Side Back (x2):
• Side Front (x2):
• Top Shield: 
• Steering Rack Shield: 286.82 x 473 x 4 mm

Stock for Driver Shields:

• Two 36in x 24in x 4mm corrugated plastic sheets from home depot will be sufficient: https://www.homedepot.com/p/Coroplast-36-in-x-24-in-x-0-157-in-4mm-White-Corrugated-Twinwall-Plastic-Sheet-COR-2436/202090128

• Plan to laser cut these at pickle
• SDS: https://www.coroplast.com/wp-content/uploads/Coroplast-standard-sheets-SDS-06-07-19.pdf

Driver Shield Purchasing Assembly:

All driver shields besides steering rack shield shown in pic above

Seat Back & Headrest: CAN THIS BE WELDED TO FRAME?? SO SHOULD IT BE ALUMINUM OR STEEL

Seat Back: 570mm x 535mm x 1/8in

Headrest Backing: 490mm x 103mm x 1/8in

Seat Back & Headrest Backing Purchasing Assembly:

Belly Pan:


Plasma Cutter Purchasing Assembly:

Dashboard: 

Plate:

• 330mm x 105mm
• 13 x 4.14 in

Triangle Supports (x4):

• 105mm x 25.51mm 
• 4.14 x 1 in

Pedal Box:

• Connecting cubes (x2): 35 x 25 x 25 mm
  • stock size for both in 1 piece: 2"x1"x1.5" T6 6061
• Accel mounting tab: 70.75 x 24 x 20mm
• Brake mounting tab (x2): 39 x 27 x 20 mm
  • stock size for 2 accel tabs and 1 brake tab: 2"x3"x1.1" A36
• Pedal Base: 193 x 335 x14 mm
• Pedal arms (x2): 218.3 x 30 x 10 mm
• Foot Pads (x2): 40 x 80 x 7 mm
• Accelerator/brake tabs to be attached to pedal arms (x6): 35 x 20 x 5mm
• Wave springs: https://www.mcmaster.com/products/springs/stacked-wave-disc-springs-7/
• Pipe: length- 84 mm (x2 is 6 and 3/4" in length), dia- 13 mm (9/16")
• Potentiometer: https://p3america.com/slpc-series/
• Brake cylinders (x2): https://tiltonracing.com/product/78-series-master-cylinders/

• Gas cylinder: 15mm dia, 9.1733in extended length, 6.8111in compressed length

Misc:

• Radio:
• Radio holder: 
• Roll cage foam: https://www.rollbarpadding.com/product/id-33
• Seatbelt 
• Seatbelt Mounts: HAVENT STARTED 
• Roll cage padding: https://www.rollbarpadding.com/product/id-33
  • ~187in of padding needed, sold as a set of two 36" sticks. Should buy 3, maybe 2 if we are looser w regs.