Carbon Fiber Bottom Shell 22-24
Total layup time: 22 hours
Started 10 PM and ended 8 AM
Materials used
6 ply carbon fiber
2x2 twill weave
3k tow
FGCI Superclear 2.0 Liquid Glass Resin: https://www.amazon.com/Liquid-Amazing-Casting-Resistant-Viscosity/dp/B07PXGFGCS
Very long cure time which allowed us to pull a vacuum.
Step-by-step guide
Mold-Prep
Sanded fiberglass mold to 400 grit with orbital sanders and used Bondo when needed
Applied 5(?) layers of wax
Applied __ layers of PVA sprayed with a paint gun
Layup
Applied 6 layers of carbon fiber and epoxy
Post-Processing
Demolded by...
Peeled off PVA
Cut the lip off the composite with a dremel