[WIP] Controls Leader

[WIP] Controls Leader

Github link:

Clickup link: ClickUp

Description

This board handles dashboard inputs, robustly detects connection failures, and relays data to other boards.

Requirements

  • Hardware

    • 2x CAN chips and in/out connector pairs

      • Controls CAN

      • Car CAN

    • Receive main power/ground (24V)

      • Buck for MCU/PSOMs

    • Receive isolated power/ground

      • for CAN

    • Dashboard IO:

      • Ignition switch

      • Gear switch

      • Cruise set

      • Cruise enable

      • Regen enable

      • Hazard lights

      • Sup switch (isolated)

    • Steering wheel IO:

      • Left turn indicator

      • Right turn indicator

      • Horn

      • Regen active

  • Software

    • Send on CarCAN:

      • ignition state [2 bits]

      • gear state [2 bits]

      • regen en [1 bit]

      • regen active [1 bit]

      • left indicator on [1 bit]

      • right indicator on [1 bit]

      • headlights on [1 bit]

      • brakelights on [1 bit]

      • cruise en [1 bit]

      • cruide set [32 bits]

      • error status bitmap [XX bits]

    • Read from CarCAN:

      • Pedals info from pedals board (for brakelights)

      • BPS fault (start hazards automatically)

    • Look for faults in button/switch states

    • Send commands on ControlsCAN whether we need to turn on lights or not

      • headlights on [1 bit]

      • brake light on [1 bit]

      • left turn indicator en [1 bit]

      • right turn indicator en [1 bit]

        • (for hazards just set left and right to both 1)

      • blink synchronization bit [1 bit]

        • (1 for light on, 0 for light off)

      • custom config 1 [1 bit]

      • custom config 2 [1 bit]

      • custom config 3 [1 bit]

    • Receive status messages from lighting boards on ControlsCAN and forward to CarCAN

 

Hardware Testing

 

MOSFET Button inputs ✅ - mosfet turns on and off when signal input (gate) is set to high

24v → 5v buck ✅

image-20251202-222807.png

5v → 3.3v LDO ✅

image-20251202-222821.png

LSOM Testing

Need LSOM from Tony

RevB Modifications:

CHANGE HORN PWR FLYBACK DIOD FOOTPRINT!!!!
add a fuse for 24v powering lights
yay