Regrowth Processing Notes
Kimwipe: KW; LASE paper kimwipe: LPKW.
Note: Read this before running process
Note: Some diagrams will not show up on Wiki
Solvent Clean Notes
Beakers
Put beakers only on your KW or in sink if rinsing
Tweezers
Inspect tweezers before each use
Do not put tweezers down ever, except in proper boat
Never lay on wipes
If tweezers touch normal wipes or dirty things, switch tweezers
Try not to touch tweezers to basket (what about the tip?), especially tweezer handles (where you touch)
Can use one tweezer for full litho process if no problems
Do treatment on tweezers after every run
Boats
Make a boat with a lid (separate piece) and at least one strong corner.
Make a bigger boat for more samples.
Glove and wipes can touch outside of boat
Remake tweezer boats each time you clean tweezers (after every run)
Dipper
Do not touch the dipper basket!
Dipper only goes in beakers and on LPKWs
Avoid dipper handle getting wet during cascade rinse, if possible
It can knock junk into the beaker and sample
Samples
Sample only belongs in boat, dipper, or tweezers
Can lay sample down on LPKW only if you think you can pick it up
Can grab anywhere on edge with tweezers, grab it securely
Can touch one of these three corners to LPKW for water removal when drying
The central wafer sample tip can touch LPKW.
Can put sample in boat when drying to pause, if mostly dry
N2 dry tweezers when you do so
Don’t get liquid in the boat
Regrowth Litho w/ VDD (8-22-2014)
Make a boat with a cap
Prep bench (e.g. J24) with KW like normal then put down LPKWs on 2/3 of bench.
Get stack of LPKW place them down then shift them around
Timer doesn’t go on LPKW
Boat only goes here (on LPKW) first time of process (solvent clean)
ACE, IPA, DI 3 min each
Take off top layer of LPKW while sample is rinsing.
After rinses, pour some/all water out of beaker and move beaker (with dipper in it) to work area edge
Place dipper onto LPKW
Don’t blow boat away when drying
Drying technique: carefully lift up sample in dipper but don’t remove
Blow off majority of water
Remove from basket and dry more. The central wafer sample tip can touch LPKW.
Change tweezer position by putting sample in boat and repositioning (dry tweezers here too)
Continue drying and place in boat when done
Dehydration bake, 150 C oven – 5 min
Make spinner bench wipe friendly w/ LPKWs
Use not small sample chuck, kind of medium sized
Test spinning with dummy ¼ wafer
Don’t touch tweezers to chuck
Solvent clean dummy quarter wafers after test spinning (did we do that?)
Spin on PR AZ5209E, 5 krpm, 30 sec
Pre-exposure bake, 90 C oven – 6 min
Wipe MJB4 chuck with IPA, use the large one big enough for these quarter wafers
Pay attention to wafer flat and position
Want to etch along (11-0) AKA (1-10) (bar over middle number).
SI-GaAs wafers
Epi up
Keep track of which SiNx side/color is up and down, esp for QI qtr
Etch Parallel to Major, perp to minor flat
Take your time to align mask
Use underlining the UTexas text across the sample and multiple zoom levels
Expose – 16 sec
To clean mask, squirt with acetone (over waste beaker) and dry with N2. Do so periodically.
Develop is pretty normal, but with LPKW setup.
AZ 726 MIF – 15 sec
Take off top layer of LPKW while sample is rinsing.
Dry sample and put in wafer puck/sample holder
Clean up
Litho tweezers are now done and dirty
Acid Etch Hardmask (9-23-2014)
Make sample boat with lid
Set KW on nearby table for prep area
Take out all samples and supplies and put on KW
Put sample into ultraclean sample boat with lid
Clean+dry bench if needed, it shouldn’t be but probably is
Layout KW on acid bench (as usual)
Have KW off to the side too for sample boat and timer (as usual)
Only put beakers and sample boat onto KW (as usual)
Put dipper into rinse beaker for now
Put down LPKW before prepping beakers
Move other supplies into bench on KWs
Put sample in dipper
Put dipper on LPKW
Prep beakers with rinse water and BOE (6:1, straight)
Etch – 60 sec
jiggle occasionally
Rinse – 5 min
When rinse is done, move rinse beaker to a KW
Pour out etch beaker and triple rinse
Pour out rinse water
Take off top layer of LPKW
Sample only goes in sample boat, in dipper, over dipper, and with one corner touching LPKW
Put dipper onto LPKW and blow dry big droplets off sample
Now hold with tweezers in basket (or over basket but low) and blowdry
Should be mostly dry
Can use sample boat to help shift tweezer grip when nearly dry
Can put a point down on LPKW to dry more, don’t go crazy
Do not touch the sample with the N2 gun!
Can put it nearly dry into sample boat and continue drying in LASE lab
Rinse out rinse beaker
Rinse off sides and bottoms of beakers and shake dry
Dry off beakers on wipes; outside of bench (at your prep area) OK
Remove PR between SiN hard mask etch and GaAs V-groove etch
Acid Etch V-Grooves (9-24-2014)
Standard solution is H2SO4:H2O2:H2O 1:8:1
(we also tried 3:8:1 and 3:8:3)
Decide on liquid volume amounts beforehand
Put samples into boat
Put dipper into empty rinse beaker
Measure and pour water into etch beaker
There are large and small beakers for H2SO4 and H2O2
There are 7 beakers (H2O, H2SO4 big and small, H2O2 big and small, Etch, Rinse)
Pour chemical into the large chemical beaker, about the amount you need
Pour large beaker into small beaker, measuring the amount you need
Combine into etch beaker
Put dipper onto LPKW and samples into dipper
Fill Rinse beaker with water
Perform etch
Rinse – 5 min
Dry carefully
Clean beakers and workspace