Regrowth Processing Notes

Regrowth Processing Notes

Kimwipe: KW; LASE paper kimwipe: LPKW.

Note: Read this before running process

Note: Some diagrams will not show up on Wiki

Solvent Clean Notes

Beakers

  • Put beakers only on your KW or in sink if rinsing

Tweezers

  • Inspect tweezers before each use

  • Do not put tweezers down ever, except in proper boat

    • Never lay on wipes

  • If tweezers touch normal wipes or dirty things, switch tweezers

  • Try not to touch tweezers to basket (what about the tip?), especially tweezer handles (where you touch)

  • Can use one tweezer for full litho process if no problems

  • Do treatment on tweezers after every run

Boats

  • Make a boat with a lid (separate piece) and at least one strong corner.

  • Make a bigger boat for more samples.

  • Glove and wipes can touch outside of boat

  • Remake tweezer boats each time you clean tweezers (after every run)

Dipper

  • Do not touch the dipper basket!

  • Dipper only goes in beakers and on LPKWs

  • Avoid dipper handle getting wet during cascade rinse, if possible

    • It can knock junk into the beaker and sample

Samples

  • Sample only belongs in boat, dipper, or tweezers

  • Can lay sample down on LPKW only if you think you can pick it up

  • Can grab anywhere on edge with tweezers, grab it securely

  • Can touch one of these three corners to LPKW for water removal when drying

    • The central wafer sample tip can touch LPKW.

  • Can put sample in boat when drying to pause, if mostly dry

    • N2 dry tweezers when you do so

  • Don’t get liquid in the boat

Regrowth Litho w/ VDD (8-22-2014)

  • Make a boat with a cap

  • Prep bench (e.g. J24) with KW like normal then put down LPKWs on 2/3 of bench.

    • Get stack of LPKW place them down then shift them around

    • Timer doesn’t go on LPKW

    • Boat only goes here (on LPKW) first time of process (solvent clean)

  • ACE, IPA, DI 3 min each

    • Take off top layer of LPKW while sample is rinsing.

  • After rinses, pour some/all water out of beaker and move beaker (with dipper in it) to work area edge

  • Place dipper onto LPKW

  • Don’t blow boat away when drying

  • Drying technique: carefully lift up sample in dipper but don’t remove

    • Blow off majority of water

    • Remove from basket and dry more. The central wafer sample tip can touch LPKW.

    • Change tweezer position by putting sample in boat and repositioning (dry tweezers here too)

    • Continue drying and place in boat when done

  • Dehydration bake, 150 C oven – 5 min

  • Make spinner bench wipe friendly w/ LPKWs

  • Use not small sample chuck, kind of medium sized

  • Test spinning with dummy ¼ wafer

  • Don’t touch tweezers to chuck

  • Solvent clean dummy quarter wafers after test spinning (did we do that?)

  • Spin on PR AZ5209E, 5 krpm, 30 sec

  • Pre-exposure bake, 90 C oven – 6 min

  • Wipe MJB4 chuck with IPA, use the large one big enough for these quarter wafers

  • Pay attention to wafer flat and position

  • Want to etch along (11-0) AKA (1-10) (bar over middle number).

  • SI-GaAs wafers

    • Epi up

    • Keep track of which SiNx side/color is up and down, esp for QI qtr

    • Etch Parallel to Major, perp to minor flat

  • Take your time to align mask

  • Use underlining the UTexas text across the sample and multiple zoom levels

  • Expose – 16 sec

  • To clean mask, squirt with acetone (over waste beaker) and dry with N2. Do so periodically.

  • Develop is pretty normal, but with LPKW setup.

  • AZ 726 MIF – 15 sec

    • Take off top layer of LPKW while sample is rinsing.

  • Dry sample and put in wafer puck/sample holder

  • Clean up

  • Litho tweezers are now done and dirty

Acid Etch Hardmask (9-23-2014)

  • Make sample boat with lid

  • Set KW on nearby table for prep area

  • Take out all samples and supplies and put on KW

  • Put sample into ultraclean sample boat with lid

  • Clean+dry bench if needed, it shouldn’t be but probably is

  • Layout KW on acid bench (as usual)

  • Have KW off to the side too for sample boat and timer (as usual)

    • Only put beakers and sample boat onto KW (as usual)

  • Put dipper into rinse beaker for now

  • Put down LPKW before prepping beakers

  • Move other supplies into bench on KWs

  • Put sample in dipper

  • Put dipper on LPKW

  • Prep beakers with rinse water and BOE (6:1, straight)

  • Etch – 60 sec

    • jiggle occasionally

  • Rinse – 5 min

  • When rinse is done, move rinse beaker to a KW

  • Pour out etch beaker and triple rinse

  • Pour out rinse water

    • Take off top layer of LPKW

  • Sample only goes in sample boat, in dipper, over dipper, and with one corner touching LPKW

  • Put dipper onto LPKW and blow dry big droplets off sample

  • Now hold with tweezers in basket (or over basket but low) and blowdry

    • Should be mostly dry

  • Can use sample boat to help shift tweezer grip when nearly dry

  • Can put a point down on LPKW to dry more, don’t go crazy

  • Do not touch the sample with the N2 gun!

  • Can put it nearly dry into sample boat and continue drying in LASE lab

  • Rinse out rinse beaker

  • Rinse off sides and bottoms of beakers and shake dry

  • Dry off beakers on wipes; outside of bench (at your prep area) OK

  • Remove PR between SiN hard mask etch and GaAs V-groove etch

Acid Etch V-Grooves (9-24-2014)

  • Standard solution is H2SO4:H2O2:H2O 1:8:1

  • (we also tried 3:8:1 and 3:8:3)

  • Decide on liquid volume amounts beforehand

  • Put samples into boat

  • Put dipper into empty rinse beaker

  • Measure and pour water into etch beaker

  • There are large and small beakers for H2SO4 and H2O2

    • There are 7 beakers (H2O, H2SO4 big and small, H2O2 big and small, Etch, Rinse)

  • Pour chemical into the large chemical beaker, about the amount you need

  • Pour large beaker into small beaker, measuring the amount you need

  • Combine into etch beaker

  • Put dipper onto LPKW and samples into dipper

  • Fill Rinse beaker with water

  • Perform etch

  • Rinse – 5 min

  • Dry carefully

  • Clean beakers and workspace