Radiator Mount

Radiator Mount

Project Overview

This project entails the creation of a mount for the radiator of the cooling system. This mount needs to attach to frame swing upwards to clear the battery chamber for battery removal. There will be a 3D printed modular radiator holder with the fans. This holder will be attached to the adjustable mount.

Project Owner: @Adam Hathiyari

 

Resources:
https://koolance.com/hx-240yc-radiator-2-fan-120mm-17-fpi-copper

Previous Revision Mount → https://pdm.getbild.com/0d9d31f0-3579-4fcd-82a8-b5347c436243/branch/main/file/d497746d-68f5-4da7-876c-8dac1db89f26?dir=82f9df83-4f43-43be-b751-d8ef0e477850

https://www.coolerguys.com/products/coolerguys-120mm-120x120x25-3000-rpm-ip67-24v-waterproof-fan-cg12025h24-ip67?srsltid=AfmBOoq3GbJD2-QdFyyd4g1RvQeUmcytZcuAu3ThIyLhBSjuGqU85IXB

 


Mechanical Partner

The following are the systems and projects you’ll be working with or could have interferences with.

Body System → Frame Subsystem → Tab Creation

Mechanical POCs:

  • @Harshit Dalmia - Mechanical Lead

  • @Devansh Halari - Body Lead

  • @Abigail Uy - Frame Lead


Project Requirements

  • Modular Serviceable Design

  • Optimized funnel design

  • Interface with 4in. Ducting

  • Moveable Mount


Subtasks

  1. Design

  2. Review

  3. Iterate

  4. Test

  5. Manufacture


Documentation

In the radiator mount design there are 2 main components

  • Top half of air inlet

  • Bottom half air inlet

 

Top half

picture-- will add later

- Contains mounting points where tabs attach

add 2 pics

- Contains a lip that prevents the radiator from sliding out from one side.

add pic

Bottom half

- Contains a lip that prevents the radiator from slipping out the other side

add pic

Screw and Bolt size

All bolts used on the radiator mount are standardized at m3 using heatset inserts to mount in with the exception of the rotating part of the mount that uses a m6