ANSYS Sim Results
Torsional Rigidity Sim
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Visual |
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12/7/24 (practice) | 2.0529e-6 m | N/A | N/A | N/A | N/A |
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OC Sim Rear
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Visual |
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2/1/2025 DISREGARD, INCORRECT SIM | 0.233 mm | Max Axial: 2107 N | Max Total Bend Moment: 1.67*10^5 N*mm | N/A | N/A |
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2/6/2025 | 0.2138 mm | Axial: Max: 2225.9 N | Max Total Bend Moment: 1.55 * 10^5 N*mm |
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OC Sim Front
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Visual |
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2/1/2025 DISREGARD, INCORRECT SIM | 0.536 mm | Max Axial Force: 2746.5 N | Max Total Bending Moment: 2.299 *10^5 N*mm | N/A | N/A |
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2/6/2025 | 0.42332 mm | Axial: Max: 2736.6 N
| Max Total Bend Moment: 2.04 * 10^5 N-mm |
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2/15/2025 Josh .95 mm | 0.73388 mm | 319.59 MPa | -493.14 MPa | 353.74 MPa | 1.3 | |
OC Sim Side 1
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Visual |
|---|---|---|---|---|---|---|
2/1/2025 DISREGARD, INCORRECT SIM | 0.681 mm | Max Axial Force: 2730.2 N | Max Total Bending Moment: 3.578 * 10^5 N*mm | N/A | N/A |
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2/6/2025 | 0.656 mm | Axial: Max: 2771.2 N Min: -2463.1 N | Max Total Bend Moment: 3.39 * 10^5 N*mm |
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OC Sim Side 2
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Visual |
|---|---|---|---|---|---|---|
2/1/2025 DISREGARD, INCORRECT SIM | 7.698mm | Max Axial Force: 9770.8 N | Max Total Bending Moment: 5.169*10^5 N*mm | N/A | N/A |
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2/6/2025 | 7.01 mm | Axial: Max: 9798.1 N Min: -7940.7 N | Max Total Bend Moment: 4.45 * 10^5 N*mm |
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OC Sim Side 3
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Visual |
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2/1/2025 DISREGARD, INCORRECT SIM | 8.261 mm | Max Axial Force: 5988.1 N | Max Total Bending Moment: 7.3*10^5 N*mm | N/A | N/A |
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2/6/2025 | 7.5673 mm | Axial: Max: 6084.3 N Min: -7428.2 N | Max Total Bend Moment: 6.803 * 10^5 N*mm |
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OC Rear 3D Elements
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Notes/Visual |
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2/20/25 | 2.1552 |
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| Avg - 403.57 MPa UnAvg - | 1.1398 | Sweeps: 1 mm, 1 element through Joints: 1 mm, 2 elements through Deformable Joints equivalent stress - avg max deformation |
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OC Front 3D Elements
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Notes/Visual |
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2/13/25 | 0.74228 |
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| Avg - 368.12 MPa UnAvg - 534.88 MPa | 1.2498 | Sweeps: 1mm, 2 elements through Joints: 1 mm, 1 element through
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OC Side Impact 2 3D Elements
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Notes/Visual |
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3/4/25 “dh_midside_impact_3_4” | 2.7524 mm |
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| 456.91 MPa | 0.95204 | |
OC Side Impact 3 3D Elements
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Notes/Visual |
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3/2/25 | 3.8465 mm |
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| 757.29 MPa | 0.57442 | .7 mm critical joints
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3/3/25 | 4.2166 mm |
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| 644.15 MPa | 0.6715 | .8 mm Corrected Stiffness Matrix |
3/4/25 | 3.5783 mm |
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| 563.63 MPa | 0.77178 | |
3/6 | 3.6527 |
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| 488.34 MPa | 0.89077 | |
RC Front Combined
Date Ran | Deformation | Max Prin. Stress | Min Prin. | Von-Mises | Factor of Safety | Visual | Notes |
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1/6/25 FAIL | 3.4745 mm | 496.29 MPa | -586.48 MPa | 457.31 MPa | 1.0058 |
Max Principle Stress
Min Principle Stress
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1/23/25 | 2.4847 mm | 415.95Mpa | -552 Mpa | 435.74 Mpa | 1.0057 |
max principle stress
min principle stress
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2/23 Josh 1 mm mesh w/ stiffness matrix | 2.956 mm | 492.35 MPa | -606.7 MPa | 439.27 MPa | 1.0472 |
Max Prin | Add gusset/ increase OD of cross tubes
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3/3 Josh 0.8 mm stiffness matrix Thickened roll hoops | 2.0251 mm |