Brake Line Plan (Next Gen)

Brake Line Plan (Next Gen)

Design: _24-BDY-2400 (Brake Line Assembly)

Check design for reference of which fitting goes where

Miscellaneous

Item

Notes

Link

Total Quantity

Item

Notes

Link

Total Quantity

Stainless Steel Hardline

3/16” Diameter

4LIFETIMELINES 3/16" (4.76mm) x 25' - 316L Marine Grade Stainless Steel Brake Line Tubing Coil, Meets SAE Specifications, Universal Compatibility, Brake Line Replacement

1

Flexible Brake Line

-3AN Flexible Brake Lines (Female Ends)

 

Size TBD once all the layouts are decided

Allstar Performance AN Hose Assembly, 12 in Long, 3 AN Hose, 3 AN Straight Female to 3 AN Straight Female, Braided Stainless, PTFE Lined, Each

7 lines in total (varying size)

3 way tee

-3AN Male Connectors

EVIL ENERGY 3AN Male Flare Tee Fitting Adapter T Union Aluminum Black

1 (buy 2-3)

Brake Adaptor

-3AN Male to Male

https://www.summitracing.com/parts/til-73-820

~8 but buy at least 10

Female to Hardline Fitting

-3AN Female to 3/16” Hardline Connector

EVIL ENERGY 3AN Female Hardline Tube Nut and Sleeve Fitting Stainless Steel for 3/16" OD Alloy Tubing 2PCS

10 Fitting Pairs (buy at least 12 pairs in prep for comp)

Proportioning Valve

60% front 40% rear

Wilwood 260-8419 Adjustable Proportioning Valve Knob,Silver

1

Reservoir for Brake Fluid

Mount at a higher position than the calipers

AUTOVIC Transparent Motorcycle Rear Brake Master Cylinder Tank Oil Cup Fluid Bottle Reservoir For Polaris Sportsman Scrambler Outlaw Replace 1930854

2

Hose for Reservoir

1/4” ID

 

https://www.summitracing.com/parts/wil-220-10444

2

Dot 4 Brake Fluid

 

https://www.homedepot.com/p/Prestone-Dot-4-Brake-Fluid-12-fl-oz-Synthetic-50-000-Mile-AS800Y/329264082

2

Bending Tool

 

Tubing Bender, Tube Bender, 3/16”, 1/4", 5/16", 3/8" 4-IN-1 brake line Bender Tool for Copper, Brass, Aluminum and Thin Steel Fuel Line Pipe, Bends 0-180°

 

37 degree Flaring Tool

 

Performance Tool W80671 37 Degree Flaring Tool For AN and JIC Fittings, Silver

 

Extra fittings to connect flexible brake line to caliper + bleed screws but it depends on caliper chosen (Talk with Dynamics or @Sohan Kureti)

 

Schematics

image-20250525-024027.png
Brake Line Schematics
IMG_0375-20250525-035849.jpg
General Outline of Brake Line Schematics

 

Hardline Setup

  • Note:*** Use 37 degree flaring tool make a single flare to ensure no leaks (don’t do a double flare!!!)

image-20250525-061358.png

Resources: